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Inline X-ray Inspection systems
TOSRAY Series / X's (Exceeds) Series
Features of Inline System

Automation of inspection allows feedback of data to manufacturing processes to maintain quality and to reduce product-loss. Inspection data can be digitized.

Let TOSHIBA IT & CONTROL SYSTEMS propose an optimum inspection system matching your needs.
    Proposal of inline systems for assembly, tests and manufacturing.
    Dedicated positioning mechanism which adjusts to the shape of the work.
    High-speed inspection tact time.
    Teaching function allows inspection of a wide variety of products at high inspection efficiency.
    A color touch panel and other features make operation easier.

X-ray automatic decision system
    Versatile X-ray image processing technology backed up by seasoned experience.
    Automatic decision by flaw detection software (dedicated algorithm constructed) optimum
      for product inspection.
    Customer specification requirements fully met - Recording and saving of radioscopic images,
     result and statistical data, network connection and other requirements.

TOSHIBA IT & CONTROL SYSTEMS is ready to make precise proposals meeting all the requirements of the customer. Contact TOSHIBA IT & CONTROL SYSTEMS and utilize its expertise?


Example of Basic System Configuration



  Application Example

Battery Inspection system (X's-BT Series)

Winding mis-alignments between positive and negative electrodes of batteries of all shapes are automatically measured by image processing to segregate batteries into non-defective and defective units. Batteries are unloaded from upstream lines, are inspected and are sent on to downstream process depending on results of automatic decision.

    Batteries and cells of all shapes automatically inspected
Winding mis-alignments of positive and negative electrodes are automatically judged. (Example of fluoroscopic image on left)


Cell position mis-alignments inside cases are automatically corrected.

Square and cylindrical batteries (aluminum and steel cases), lithium-ion and lithium-ion polymer batteries and many other types of batteries can be inspected.
Dimension control and characteristics extraction of particular battery members performed.
High inspection tact time matching production line speed (faster than 1s/product).
Method adapted to customer production lines for segregating into non-defective and defective products proposed.
Fluoroscopic images and measurement result data recorded as logs, allowing easy tracking of statistics and trends for each lot or manufacturing date.

Aluminum Wheel Inspection System (TOSRAY-100HS Series)

Aluminum wheels produced by casting machines are transported by a conveyer for inspection of cavities and cracks. Automatically recognizing aluminum wheel sizes, wheels can be inspected under conditions required for different sizes.
Wheel sizes 13 to 20" can be inspected.
Stable inspection through teaching and storing of inspection conditions for each product type.
All portions of discs, rims and ribs can be inspected.
Other application examples
Seasoned experience in designing and manufacturing a large variety of inspection systems, including systems for welded parts of pipes, continuous inspection of casting-nozzle foreign matter and flaws, balls, mixing of foreign matter in materials, positioning of holes on printed circuit boards, tires, automotive parts, iron and aluminum castings and turbine blades.
TOSHIBA IT & CONTROL SYSTEMS is on hand to meet your inspection needs. Contact TOSHIBA IT & CONTROL SYSTEMS for a proposal on your product inspection requirements.
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